Instructions and Dimensions

If you’ve lost or misplaced your Tuff Stuff installation instructions, do not panic – all Tuff Stuff instruction sheets are available here in PDF format. You will need Adobe Reader to view the instructions.

Air Conditioning Compressor Instructions and Dimensions

Air Conditioning Compressor Installation Instructions and Dimensions
  • Application Information - Air Conditioning Compressors    ACcompressors.pdf Check out all the air conditioning compressors available from Tuff Stuff
  • Air Conditioning Compressors - Oil Requirements    AC_Comp_Req.pdf Every compressor has oil requirements
  • Air Conditioning System Diagnosis    AC_System_Diagnosis.pdf If your air conditioning system isn’t working properly, you may want to try these diagnostic procedures
  • 4505 4515 Compressor Dimensions    4505 4515 Dimensions.pdf Sanden style compressor dimensions
  • 4517 Compressor Dimensions    4517 Dimensions.pdf Peanut style compressor dimensions

Alternator Instructions

Alternator and Pulley Dimensions

  • Alternator Pulley Dimensions    AlternatorPulleyDimensionss.pdf Includes all Tuff Stuff pulleys
  • 7068 7069 7078 Hybrid    7068-7069-7078.pdf Ford style "Smooth Back" 1-wire with internal regulator
  • 7074RD RK RG Ford 3G    7074RDKG.pdf Ford style large case
  • 7078 Small Case OEM    7078Small Case OEM.pdf Ford 1G style small case
  • 7102 10DN    7102.pdf Early GM style with external regulator
  • 7127 7139 7140 10SI    7127-7139-7140.pdf GM style with internal regulator
  • 7290 8173 CS144    7290-8173.pdf GM style with internal regulator
  • 7510 Denso    7510.pdf Dodge/Jeep style with internal regulator
  • 7511 Denso    7511.pdf Dodge/Jeep style with external regulator
  • 7512 Denso    7512.pdf Mini alternator with internal regulator
  • 7716 Ford 2G    7716.pdf Ford 2G style with internal regulator
  • 7721 7724 Valeo    7721-7724.pdf Late model GM/Corvette style
  • 7722 7723 Valeo    7722-7723.pdf Late model GM/Corvette style
  • 7771 Ford 3G    7771.pdf Ford 3G style with internal regulator
  • 7773 7781 8251 8436 Ford 4G    7773_7781_8251_8436r1.pdf Ford 4G style with internal regulator
  • 7860 CS130    7860.pdf GM style with internal regulator
  • 7861 CS130    7861.pdf GM style with internal regulator
  • 7864 8112 CS144    7864-8112.pdf GM style with internal regulator
  • 7866 CS130    7866.pdf GM style with internal regulator
  • 7935 CS130    7935.pdf GM style with internal regulator
  • 7937 CS121    7937.pdf Mini GM style with internal regulator
  • 8206 8233 8283 CS130D    8206-8233-8283.pdf Late model GM style with internal regulator
  • 8219 CS144    8219.pdf GM style with internal regulator
  • 8237 8292 8299 8302 AD244    8237-8292-8299-8302.pdf GM style with internal regulator
  • 8238 AD230    8238.pdf GM style with internal regulator
  • 8242 CS130D    8242.pdf Late model GM style with internal regulator
  • 8266 Ford 6G Large Case    8266HighAmp.pdf Ford 6G style with internal regulator
  • 8266 Ford 6G Small Case    8266LowAmp.pdf Ford 6G style with internal regulator
  • 8509 9509 Chrysler    8509-9509.pdf Early Chrysler OEM style

Booster and Master Cylinder Instructions

  • Proportioning Valve    Proportioning Valve.pdf How to correctly connect brake lines to the proportioning valve
  • Power Brake Booster Rod Adjustment    Booster Rod Adjustment.pdf How to adjust the center rod length on specific Tuff Stuff power brake boosters
  • Master Cylinder Plug    Master_Cylinder_Plug.pdf Use a deep hole master cylinder and plug with a Tuff Stuff power brake booster
  • 4653 Power Booster Bracket    4653 Booster Bracket.pdf GM Truck Booster Bracket Mounting Instructions

Booster and Master Cylinder Dimensions

Power Steering Pump Instructions and Dimensions

  • 5559 Filter Instructions    5559Instructions.pdf Learn how to correctly install a power steering pump filter.
  • Installation and Bleeding Instructions    PSP Installation and Bleeding.pdf If your power steering pump is making noise or has air in the system, you may want to read this.
  • Type II Reservoir Installation    TypeII_Reservoir.pdf How to properly install the plastic reservoir onto a Type II power steering pump
  • Type II Pump Dimensions    TypeII_Pump_Dimensions3.pdf Includes mounting hole dimensions, port sizes, shaft dimensions and pressures.
  • Saginaw Pump Dimensions    SaginawPumpDimensions.pdf Includes mounting hole dimensions, port sizes, shaft dimensions and pressures.
  • Bracket Kit Dimensions    PSP Bracket Dimensions.pdf View all power steering pump bracket kits and dimensions to quickly determine the kit you need.
  • Ford 6168 Dimensions    6168 Pump Dimensions1.pdf Includes mounting hole dimensions, port sizes, shaft dimensions and pressure information.

Power Steering Pump Bracket Kits

  • Bracket Dimensions    PSP Bracket Dimensions.pdf View all power steering pump bracket kits and dimensions to quickly determine the kit you need.
  • Power Steering Pump Bleeding    PowerSteeringPumpBleeding.pdf If your power steering pump is making noise or has air in the system, you may want to read this.
  • Big block Chevy - long wp - Saginaw 6507    6507.pdf
  • Big block Chevy - short wp - Saginaw 6503    6503_bbc_short_saginaw.pdf
  • Big block Chevy - short wp - Type II 6505    6505.pdf
  • Small block Chevy - long wp - Saginaw 6508    6508.pdf
  • Small block Chevy - short wp - Saginaw 6504    6504.pdf
  • Small block Chevy - short wp - Type II 6506    6506.pdf

Starter Instructions

Water Pump Instructions and Dimensions