Resources

National

Air Conditioning Compressor Instructions and Dimensions

Air Conditioning Compressor Installation Instructions and Dimensions
  • Application Information - Air Conditioning Compressors    ACompsApplications.pdf Check out all the air conditioning compressors available from Tuff Stuff
  • Air Conditioning Compressors - Oil Requirements    AC_Comp_Req.pdf Every compressor has oil requirements
  • Air Conditioning System Diagnosis    ACSystemDiagnosis.pdf If your air conditioning system isn’t working properly, you may want to try these diagnostic procedures
  • 4505 4515 Compressor Dimensions    4505 4515 Dimensions.pdf Sanden style compressor dimensions
  • 4517 Compressor Dimensions    4517 Dimensions.pdf Peanut style compressor dimensions

Catalog & Flyers

Download the new product flyers & catalog and see Tuff Stuff’s newest accessories

Dealers

Find a local Tuff Stuff Dealer

Informational

  • Installing a Gear Reduction Starter on an LS engine
  • Slant 6 Accessories on Garage GuruTV
  • Tuff Stuff on Wrench Wars 2
  • Power Brake Booster and Master Cylinder Installation on Sams Garage
  • Saginaw Power Steering Pump Installation
  • 1 Wire Alternator Install on Sams Garage
  • Chevy C10 Starter Install on Sams Garage
  • Ford Water Pump Installation on Sams Garage
  • High Amp Alternator Installation on Sams Garage
  • Starter Install on Sams Garage
  • Tuff Stuff on GarageGuruTV
  • Ford Alternator and Front Drive Installation on Sams Garage
  • Tuff Stuff on Wrench Wars
  • Brake Booster and Master Cylinder Install on Sams Garage
  • Tuff Stuff at the 2016 SEMA Show
  • Tuff Stuff Factory Tour 1

Instructional

  • Choosing an Alternator
  • Saginaw and Type II Power Steering Pumps
  • High Torque Starters
  • Power Brake Boosters and Master Cylinders
  • Water Pumps
  • Air Conditioning Compressors
  • Alternator Buyers Beware
  • Set Tuff Stuff 6584 starter ring gear clearance
  • Set Tuff Stuff 6584 & 6550 starter pinion backlash

International

Videos

Tuff Stuff Videos

Wholesale Only

Alternator Instructions

Alternator and Pulley Dimensions

  • Alternator Pulley Dimensions    AlternatorPulleyDimensionss.pdf Includes all Tuff Stuff pulleys
  • 7068 7069 7078 Hybrid    7068-7069-7078.pdf Ford style "Smooth Back" 1-wire with internal regulator
  • 7074RD RK RG Ford 3G    7074RDKG.pdf Ford style large case
  • 7078 Small Case OEM    7078Small Case OEM.pdf Ford 1G style small case
  • 7102 10DN    7102.pdf Early GM style with external regulator
  • 7127 7139 7140 10SI    7127-7139-7140.pdf GM style with internal regulator
  • 7290 8173 CS144    7290-8173.pdf GM style with internal regulator
  • 7510 Denso    7510.pdf Dodge/Jeep style with internal regulator
  • 7511 Denso    7511.pdf Dodge/Jeep style with external regulator
  • 7512 Denso    7512.pdf Mini alternator with internal regulator
  • 7513 7515 Jeep Alternators    7513-7515.pdf Jeep Wrangler JK 2007 - 2011
  • 7514 7516 Jeep Alternators    7514-7516.pdf Jeep Wrangler JK 2012-2018
  • 7716 Ford 2G    7716.pdf Ford 2G style with internal regulator
  • 7721 7724 Valeo    7721-7724.pdf Late model GM/Corvette style
  • 7722 7723 Valeo    7722-7723.pdf Late model GM/Corvette style
  • 7764 7791 Ford 3G    7764-7791.pdf Ford 3G Style with OEM Wiring
  • 7768 Ford 3G    7768.pdf Ford 3G style with OEM wiring
  • 7771 Ford 3G    7771.pdf Ford 3G style with internal regulator
  • 7773 7781 8251 8436 Ford 4G    7773_7781_8251_8436r1.pdf Ford 4G style with internal regulator
  • 7796 Ford 6G    7796.pdf Ford 6G style with OEM wiring
  • 7860 CS130    7860.pdf GM style with internal regulator
  • 7861 CS130    7861.pdf GM style with internal regulator
  • 7864 8112 CS144    7864-8112.pdf GM style with internal regulator
  • 7866 CS130    7866.pdf GM style with internal regulator
  • 7935 CS130    7935.pdf GM style with internal regulator
  • 7937 CS121    7937.pdf Mini GM style with internal regulator
  • 8206 8233 8283 CS130D    8206-8233-8283.pdf Late model GM style with internal regulator
  • 8219 CS144    8219.pdf GM style with internal regulator
  • 8237 8292 8299 8302 AD244    8237-8292-8299-8302.pdf GM style with internal regulator
  • 8238 AD230    8238.pdf GM style with internal regulator
  • 8242 CS130D    8242.pdf Late model GM style with internal regulator
  • 8266 Ford 6G Large Case    8266HighAmp.pdf Ford 6G style with internal regulator
  • 8266 Ford 6G Small Case    8266LowAmp.pdf Ford 6G style with internal regulator
  • 8439 8440 Ford Mustang    8439-8440.pdf MAX AMP
  • 8509 9509 Chrysler    8509-9509.pdf Early Chrysler OEM style

Booster and Master Cylinder Instructions

  • Proportioning Valve    Proportioning Valve.pdf How to correctly connect brake lines to the proportioning valve
  • Power Brake Booster Rod Adjustment    Booster Rod Adjustment.pdf How to adjust the center rod length on specific Tuff Stuff power brake boosters
  • Master Cylinder Plug    Master_Cylinder_Plug.pdf Use a deep hole master cylinder and plug with a Tuff Stuff power brake booster
  • 4653 Power Booster Bracket    4653 Booster Bracket.pdf GM Truck Booster Bracket Mounting Instructions

Booster and Master Cylinder Dimensions

Power Steering Pump Instructions and Dimensions

  • 5559 Filter Instructions    5559Filter.pdf Learn how to correctly install a power steering pump filter.
  • Installation and Bleeding Instructions    PSP Installation and Bleeding.pdf If your power steering pump is making noise or has air in the system, you may want to read this.
  • Type II Reservoir Installation    TypeIIReservoir.pdf How to properly install the plastic reservoir onto a Type II power steering pump
  • Type II Pump Dimensions    TypeII_Pump_Dimensions.pdf Includes mounting hole dimensions, port sizes, shaft dimensions and pressures.
  • Saginaw Pump Dimensions    Saginaw_Pump_Dimensions.pdf Includes mounting hole dimensions, port sizes, shaft dimensions and pressures.
  • Bracket Kit Dimensions    PSP Bracket Dimensions.pdf View all power steering pump bracket kits and dimensions to quickly determine the kit you need.
  • Ford 6168 Dimensions    6168PumpDimensions.pdf Includes mounting hole dimensions, port sizes, shaft dimensions and pressure information.

Power Steering Pump Bracket Kits

  • Bracket Dimensions    PSP Bracket Dimensions.pdf View all power steering pump bracket kits and dimensions to quickly determine the kit you need.
  • Power Steering Pump Bleeding    PowerSteeringPumpBleeding.pdf If your power steering pump is making noise or has air in the system, you may want to read this.
  • Big block Chevy - long wp - Saginaw 6507    6507.pdf
  • Big block Chevy - short wp - Saginaw 6503    6503_bbc_short_saginaw.pdf
  • Big block Chevy - short wp - Type II 6505    6505.pdf
  • Small block Chevy - long wp - Saginaw 6508    6508.pdf
  • Small block Chevy - short wp - Saginaw 6504    6504.pdf
  • Small block Chevy - short wp - Type II 6506    6506.pdf

Starter Instructions

Water Pump Instructions and Dimensions